Today, the construction industry is experiencing rapid growth, and this applies to both industrial facilities and residential, including low -rise construction. Now the corrugated board, previously considered a novelty and not so often found in construction, has become one of the popular building materials. It is used for roofs and facades, the construction of hangars, parking lots, production, warehouse premises, fences, enclosing wall structures, interior ceilings, and the manufacture of formwork. Durable and durable, having little weight and is distinguished by environmental friendliness, inexpensive and beautiful – corrugated board is a real material of the future, with the help of which it is easy to realize the most daring construction projects.
Along with the development and emergence of new materials, manufacturers of construction equipment do not stand still. There are many different lines in the production of equipment for corrugated board, which differ in fairly high technical characteristics of reliability, as well as simple control.
Standard equipment lines for corrugated board.
The standard complex of equipment for the production of corrugated board includes the following components:
a rolling unit, which can be a console or double -bearing type;
a machine for cutting and replacing a roll;
rolling machine;
special guillotine scissors for cutting the finished corrugated board at the output;
receiving device for finished sheets;
The control system, which synchronizes all actions: controls the unit nodes, calculates ready -made sheets, ensures the accuracy of manipulations.
In the production of corrugated board, it is important to provide all the details: the area of the room, air temperature, the presence of warehouses, as well as good access roads.
Features of some elements of equipment for the production of corrugated board
As mentioned above, the rolling mill is the “heart” of the entire line of production of corrugated board. The so -called stan’s cells through which the sheet passes can be of different designs, depending on the mounting of the rollers to the shaft.
Open compounds will be more preferable, which are more reliable and durable, although the cost of the shaft will be higher than with a pin connection. The cost is also affected by the more complex geometry of the shaft, the presence of nuts and bushings on it, and, therefore, the large metal consumption of the tick and a significant volume.
To obtain a high -quality profiled sheet, it is necessary to observe the rigidity of the shaft, its optimal thickness. So that the sheet profile is clear, the shaft diameter should be at least 100 mm.
Electric drives for rolling lines can be different. The servo provides rapid operation of all equipment and a more clear geometry of corrugation, with an asynchronous electric drive, the performance will be slightly less.
The console unit will also be more convenient and practical, and its carrying capacity should be 10 tons.
As experience shows, the main technological techniques developed by many years in the production of corrugated board have not changed, and innovations in this area are not so frequent. First of all, they do not even concern the stages of production themselves (it is difficult to come up with something new), but are reduced to the improvement of the line of corrugated board or the emergence of the so -called universal complexes.
Universal lines of equipment of corrugated board.
The desire to save, increase the amount of material, produce various types of profiles – all this pushes manufacturers to install universal equipment for the production of corrugated board.
These include lines with two -tier rolling mills, the simultaneous production of metal tiles and corrugated board on one complex, lines with the replacement and renovation of a working tool.
So, for example, the latter option is perfect for large industries, where a large range of products is produced and the time costs of the process of reassigning a rolling mill are not so important.
Double -tier rolling mills is a good option for cases when the area of the room is not large enough, and an increase in production is required.
An interesting and quite economical solution is the equipment for the production of corrugated board, in which only one unlocked and one automatic control system is purchased for two lines. In this kit, the release of corrugated board is also possible, and if necessary, an increase in production, you can simply buy additional nodes.
As you can see, modern equipment for corrugated board is a specific item, the thorough knowledge of the features of which will help to establish production, to produce competitive products of high quality, which means it is profitable.
